Case Study: Manufacturing High-Precision Molds for Pharmaceutical Bottles and Caps =================================================== Client Requirement: A leading bottle supplier to pharmaceutical company required molds for a 1-liter agricultural pharmaceutical bottle and its cap. The project demanded high-precision molds that met strict industry standards for safety, durability, and leak-proof performance. These molds needed to deliver consistent quality across high-volume production runs. pharmaceutical molds, bottle mold, cap mold ================================================== Challenges: 1. Achieving Precision: The molds had to meet tight tolerances to ensure the cap fit the bottle perfectly without leakage. 2. Material Compatibility: Both the blow molding material (HDPE for the bottle) and injection molding material (PP for the cap) required specific design considerations. 3. Efficient Production: The molds had to facilitate high-speed, error-free manufacturing processes. high-precision molds, leak-proof caps, blow molding =================================================== Synertek’s Approach: 1. Comprehensive Design and Prototyping: We created detailed 3D CAD designs for both the bottle and cap to optimize their fit and function. Functional prototypes were tested for approval, ensuring accuracy before proceeding to mold fabrication. 3D CAD design, functional prototypes, mold accuracy 2. Precision Mold Manufacturing: Bottle Blow Mold: manufactured using durable steel alloys, ensuring a perfect surface finish for flawless bottle formation. CNC machining ensured dimensional accuracy, critical for pharmaceutical standards. Cap Injection Mold: Designed as a multi-cavity mold to maximize production efficiency while maintaining precision, crafted with hardened tool steel for long-lasting performance. Blow mold, injection mold, CNC machining 3. Rigorous Testing and Validation: Molds were tested for high-speed production compatibility and validated for leak-proof performance. Trials ensured seamless cap fitment on the bottles under various conditions. Mold testing, leak-proof validation, high-speed production 4. Post-Delivery Support: Synertek provided production assistance during the initial runs and guided the client on mold maintenance to ensure longevity and consistent performance. mold maintenance, production support, long-lasting molds Outcome: Superior Product Quality: The molds consistently produced high-quality bottles and caps that met stringent industry requirements. Efficient Manufacturing: Reduced cycle times and error-free production enabled cost-effective operations for the client. Timely Delivery: Synertek delivered the project within the promised timeline, ensuring smooth integration into the client’s production process. quality molds, efficient manufacturing, timely delivery =================================================== Conclusion: This project showcases Synertek Plast’s expertise in delivering customized mold solutions for the pharmaceutical industry. By combining advanced design, precision manufacturing, and client-focused support, we successfully met the project goals. pharmaceutical molds, custom mold solutions, Synertek Plast For more details, contact synertekplast@gmail.com or sales@synertekplast.com.